JWC: Monster Flushables Sewage Grinders

With the JWC Monster flushables sewage grinders line of products we can offer a wide range of grinders and accessory configurations designed specifically for the challenges unique to dealing with wipes. These solutions have been proven extensively in the field for mitigating damage and inefficiencies caused by wipes and other flushables.

Muffin Monster® flushables sewage grinders with Wipes Technology® protect pumps and sludge dewatering equipment from clogging. They help prevent torn belts and damaged rollers in belt presses. These grinders facilitate a balanced and efficient centrifuge operation, and after dewatering, they ensure uniform particle size for easy handling and disposal. Eliminate equipment downtime and reduce your maintenance costs.

The Auger Monster, Channel Monster, Honey Monster and Screenings Washer Monster ensure solids are obliterated and removed from the waste stream. The benefits include:

  • Capture, grind and remove more solids than alternative technologies.
  • Cleaner, dewatered screenings.
  • Minimize labor-intensive waste handling.
  • Reduce transport costs and pay less to landfill.
  • Protect pumps and minimize costly downtime.
  • Modular design installs easily without civil work.
  • Monsters do not require enclosures or buildings.

Description

These Monsters Are Wipes Ready

Wall Mounted Configuration Monster Flushables Sewage Grinders | Muffin Monster®

Wall Mounted Configuration| Muffin Monster®

This legendary sewage grinder has the power to tear through the toughest solids. The dual shafted grinder turns rags, plastics, leaves, branches, clothing and debris into small particles that flow easily through pumps and systems. The grinder is positioned in front of the influent pipeline to grind all sewage and debris as it enters the wet well. The Muffin Monster fits to the wall of almost any pump station with their custom made stainless steel guide rails and support base. With built in overflow bar racks, wastewater surges safely pass up and over the grinder while rags and wipes are caught and retained by the bar rack.

NEW Delta-P* side rails for high-flow and high-capture rate of wipes; wipes-ready cutters designed to grind debris to a size perfect for sewer pumps (*patent pending technologies).

OPTIONS: Baldor immersible motor; custom guide rails; grinder lifting bail and chain; 7, 11 or 13 tooth cutter options; for flows over 1-MGD use the wall-mounted Channel Monster model CMD1205.

In-channel Configuration Muffin Monster Flushables Sewage Grinders | Muffin Monster®

In-channel Configuration | Muffin Monster®

The Muffin Monster easily installs in gravity fed sewer channels almost anywhere – and we mean anywhere – on the wall of a pump station, in a deep channel or in a dedicated grinder manhole. The grinder uses an incredibly efficient 3 or 5-hp (2.2 or 3.7 kW) motor and generates a ton of cutting force at peak loads. Grinders are installed upstream of the pump. The Muffin Monster in-channel is also extremely easy to install. Bolt in the custom made support frame provided. Slide the grinder into place – and that’s it you’re grinding sewage!
OPTIONS: Baldor immersible motor; custom JWCE made stainless steel frames to narrow a channel or to replace a comminutor as we did in this photo; custom overflow bar rack for peak flows.
NEW Delta-P* side rails for high-flow and high-capture rate of wipes; wipes-ready cutters designed to grind debris to a size perfect for sewer pumps (*patent pending technologies).

High Flow In-channel Muffin Monster Flushables Sewage Grinders | Muffin Monster®

High Flow In-channel | Muffin Monster®

The patented Channel Monster integrates rotating screening drums with proven Muffin Monster grinder technology. The system accommodates high-flows while shredding solids (such as rags, trash, rocks and disposable wipes) into particles that flow harmlessly through pumps, pipes and processes.
NEW Perforated Screening Drums* for maximum capture rate of wipes and other debris. (*patented technology).
OPTIONS: Extended motor shafts; Baldor immersible motor; custom JWCE made stainless steel frames to narrow a channel; overflow bar rack for peak flows.

In-line-flushables-grinder Dry well, In-line Muffin Monster Flushables Sewage Grinders | Muffin Monster® or Macho Monster®

Dry well, In-line | Muffin Monster® or Macho Monster®

This in-line sewer grinder can fit almost anywhere – underground, on the ceiling, upside down, in a closet or just about anywhere you need to grind solids and debris to keep the wastewater flowing smoothly. In-line Muffin Monsters and Macho Monsters are installed anywhere upstream of the pump and can even be installed right in front of the pump’s inlet. Wastewater will flow through the grinder via gravity or via pump suction.
OPTIONS: Baldor immersible motor; 7, 11 or 13-tooth cutters depending on the particle size needed.

In-line-flushables-grinder Dry well, In-line Muffin Monster Flushables Sewage Grinders | Muffin Monster® or Macho Monster®

Dry well, In-line | Muffin Monster® or Macho Monster®

This in-line sewer grinder can fit almost anywhere – underground, on the ceiling, upside down, in a closet or just about anywhere you need to grind solids and debris to keep the wastewater flowing smoothly. In-line Muffin Monsters and Macho Monsters are installed anywhere upstream of the pump and can even be installed right in front of the pump’s inlet. Wastewater will flow through the grinder via gravity or via pump suction.
OPTIONS: Baldor immersible motor; 7, 11 or 13-tooth cutters depending on the particle size needed.

CAPTURE SOLIDS WITH A MONSTER SCREENING SOLUTION

There is a Monster capture solution for nearly every conceivable wastewater application. JWC Monster screening solutions are innovative and dependable.Please contact us for more information on monster products that can improve the efficiency and life of your systems.

Bandscreen Monster® Sewage Screens

Bandscreen Monster®

Headworks Fine Screen
10-60 MGD

The high-flow Bandscreen Monster® fine screen offers incredibly high capture rates and is able to remove a wider variety of solids, particularly small solids and trash, better than traditional screens. It will remove wipes, rags, plastics as well as small fruit stickers, condoms and cigarette butts.

The rotating panels are positioned parallel to the flow and as wastewater enters the screen it flows left or right through the perforated screening panels. This makes material bypass nearly impossible since only the inner loop of the screen touches debris. Panels available with 5/64″, 1/8″ or 1/4″ (2, 3 or 6mm) openings.

OPTIONS: Screenings Washer Monster® washer compactor; Monster Blind Diagnostic System® for automated response to changing debris and flow conditions; StapleGuard® high-strength UHMW screening panels.

In-line-flushables-grinder Dry well, In-line | Muffin Monster® or Macho Monster®

Vertical Auger Monster®

Pump Station Vertical Screen
Up to 1.6 MGD

JWCE Vertical Auger Monster is designed to attach to the wall of a pump station, right in front of the influent pipeline.

This all-in-one screening solutions completely removes rags, wipes and other debris to protect pumps from clogging. The system incorporates a Muffin Monster grinder, screening basket and auger spiral lifting screw and discharge chute.

OPTIONS: Integrated auger compactor (patented); automated endless bagger; custom conveyor lengths to move debris anywhere in the pump station.

Finescreen Monster® Sewage and Flushables Screens

Finescreen Monster®

Headworks Fine Screen
10-60 MGD

Small debris typically missed by bar screens such as rags, cigarette butts, fruit stickers, latex, plastics and small trash, are reliably captured by the UHMW StapleGuard perforated screening panels and lifted to deck level where a spray wash system removes the debris. The stainless steel rollers track in UHMW guides at the bottom of the screen, thus eliminating the need for sprockets or bearings submerged in the wastewater flow.

Material is removed by our new brushless cleaning system and conveyed to the Screenings Washer Monster® for additional washing, dewatering and compacting. Panels available with 1/8 or 1/4 (3 or 6mm) openings.

NEW StapleGuard™ UHMW polyethylene perforated panels attached to heavy-duty stainless steel roller chains; brushless spray wash and cleaning system.

OPTIONS: Screenings Washer Monster® washer compactor; Monster Blind Diagnostic System® for automated response to changing debris and flow conditions; StapleGuard® high-strength UHMW screening panels.

Rake Monster Sewage Screen

Chain & Rake Monster®

Headworks Bar Screen
2-60 MGD

The highly efficient Chain and Rake Monster® is used in pump stations where large concentrations of debris are expected. The screen automatically removes wipes and debris from the sewer so pumps are protected. The bar screen can be provided in .25? (6mm) and up spacings.

Screens can be supplied up to 8 feet (2.4m) wide in a choice of materials and are suitable in channels up to 25 feet (7.6m) deep.

OPTIONS: Screenings Washer Monster® washer compactor; Monster Blind Diagnostic System® for automated response to changing debris and flow conditions

Replacement Compatibility

Need a more reliable or specialized grinder?
JWC Grinders replace competitor grinders with no, or minimal, adaptation required.

Manufacturers that can be replaced:
Franklin Miller®, Monoflo®, Moyno®, Worthington® Comminutor®, and more.

For more on replacement and compatibilities:

PARTS & SERVICE – TOLL FREE IN NEW ENGLAND
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