End Your Wipes Problem with a Proven Monster Solution

With the JWC Monster line of products we can offer a wide range of grinders and accessory configurations designed specifically to end your wipes problem, with a proven Monster Solution. These solutions have been proven extensively in the field for mitigating damage and inefficiencies caused by wipes and other flushables.

MONSTER INNOVATIONS

Muffin Monster Delta P Rails

DELTA PTM
SIDE RAILS

  • Drives Debris Into Cutters
  • Prevents Build-ups
  • Maintains High Flow

New rails drive debris into the cutter stack ensuring total capture of all items in waste stream.

Muffin Monster Delta P Rails

OPTIMIZED CUT CONTROLTM

  • Cutter Stays Clean
  • Prevents Long Strips

Improve cutting by tailoring the speed of the new wipes-ready cutter rotation with optimized cut control.

Muffin Monster Delta P Rails

WIPES READY CUTTERSTM

  • Smaller Particles
  • No Reweaving

2-D cutting capabilities to control both width and length of output, preventing materials from forming long strips and reweaving in the waste stream.

Muffin Monster Delta P Rails

IMPROVED PERFORATED DRUMS

  • No Wipes Bypass
  • Maintains High Flow

Prevent the bypass of full wipes or build-up on the grinders while maintaining the required high flow rate.

THESE MONSTER GRINDERS ARE WIPES READY!

Wipes and rags are clogging pumps and damaging wastewater treatment systems costing municipalities millions.  New Wipes Ready Technologies from JWC can protect your valuable systems and keep them running efficiently.

End Your Wipes Problem with a Proven Monster Solution, Wall Mounted Configuration| Muffin Monster®

Wall Mounted Configuration| Muffin Monster®

This legendary sewage grinder has the power to tear through the toughest solids. The dual shafted grinder turns rags, plastics, leaves, branches, clothing and debris into small particles that flow easily through pumps and systems. The grinder is positioned in front of the influent pipeline to grind all sewage and debris as it enters the wet well. The Muffin Monster fits to the wall of almost any pump station with their custom made stainless steel guide rails and support base. With built in overflow bar racks, wastewater surges safely pass up and over the grinder while rags and wipes are caught and retained by the bar rack.

NEW Delta-P* side rails for high-flow and high-capture rate of wipes; wipes-ready cutters designed to grind debris to a size perfect for sewer pumps (*patent pending technologies).

OPTIONS: Baldor immersible motor; custom guide rails; grinder lifting bail and chain; 7, 11 or 13 tooth cutter options; for flows over 1-MGD use the wall-mounted Channel Monster model CMD1205.

End Your Wipes Problem with a Proven Monster Solution, In-channel Configuration | Muffin Monster®

In-channel Configuration | Muffin Monster®

The Muffin Monster easily installs in gravity fed sewer channels almost anywhere – and we mean anywhere – on the wall of a pump station, in a deep channel or in a dedicated grinder manhole. The grinder uses an incredibly efficient 3 or 5-hp (2.2 or 3.7 kW) motor and generates a ton of cutting force at peak loads. Grinders are installed upstream of the pump. The Muffin Monster in-channel is also extremely easy to install. Bolt in the custom made support frame provided. Slide the grinder into place – and that’s it you’re grinding sewage!
OPTIONS: Baldor immersible motor; custom JWCE made stainless steel frames to narrow a channel or to replace a comminutor as we did in this photo; custom overflow bar rack for peak flows.
NEW Delta-P* side rails for high-flow and high-capture rate of wipes; wipes-ready cutters designed to grind debris to a size perfect for sewer pumps (*patent pending technologies).

End Your Wipes Problem with a Proven Monster Solution, High Flow In-channel | Muffin Monster®

High Flow In-channel | Muffin Monster®

The photo just doesn’t do this Monster justice, it is truly a beast. The patented Channel Monster integrates rotating screening drums with proven Muffin Monster grinder technology. The system accommodates high-flows while shredding solids (such as rags, trash, rocks and disposable wipes) into particles that flow harmlessly through pumps, pipes and processes.

NEW Perforated Screening Drums* for maximum capture rate of wipes and other debris. (*patented technology).

OPTIONS: Extended motor shafts; Baldor immersible motor; custom JWCE made stainless steel frames to narrow a channel; overflow bar rack for peak flows.

End Your Wipes Problem with a Proven Monster Solution, In-line-flushables-grinder Dry well, In-line | Muffin Monster® or Macho Monster®

Dry well, In-line | Muffin Monster® or Macho Monster®

This in-line sewer grinder can fit almost anywhere – underground, on the ceiling, upside down, in a closet or just about anywhere you need to grind solids and debris to keep the wastewater flowing smoothly. In-line Muffin Monsters and Macho Monsters are installed anywhere upstream of the pump and can even be installed right in front of the pump’s inlet. Wastewater will flow through the grinder via gravity or via pump suction.

OPTIONS: Baldor immersible motor; 7, 11 or 13-tooth cutters depending on the particle size needed.

End Your Wipes Problem with a Proven Monster Solution, In-line-flushables-grinder Dry well, In-line | Muffin Monster® or Macho Monster®

Dry well, In-line | Muffin Monster Manhole®

Dig a hole and you’re done! The Muffin Monster Manhole (M3) makes it easier to install a grinder in sewage lines. This fiberglass reinforced polyester (FRP) manhole has the exclusive Muffin Monster grinder that shreds troublesome solids and eliminates costly pump breakdowns. Try to install this grinder manhole as close to the sewer pumping station as possible. The M3 is customizable based on site requirements. The manhole diameter is 4’ (1.2m). The depth of the manhole can reach up to 30′ (9m) and in some cases more.

NEW Delta-P* side rails for high-flow and high-capture rate of wipes; wipes-ready cutters designed to grind debris to a size perfect for sewer pumps (*patent pending technologies).

OPTIONS: Custom inlet/outlet pipeline size; choice of manhole top – either a traffic manhole cover or a lid hatch; Baldor immersible motor; extended motor shaft; lifting bail (shown in the photo).

CAPTURE SOLIDS WITH A MONSTER SCREENING SOLUTION

There is a Monster capture solution for nearly every conceivable wastewater application. JWC Monster screening solutions are innovative and dependable.Please contact us for more information on monster products that can improve the efficiency and life of your systems.

End Your Wipes Problem with a Proven Monster Solution, Bandscreen Monster®

Bandscreen Monster®

Headworks Fine Screen
10-60 MGD

The high-flow Bandscreen Monster® fine screen offers incredibly high capture rates and is able to remove a wider variety of solids, particularly small solids and trash, better than traditional screens. It will remove wipes, rags, plastics as well as small fruit stickers, condoms and cigarette butts.

The rotating panels are positioned parallel to the flow and as wastewater enters the screen it flows left or right through the perforated screening panels. This makes material bypass nearly impossible since only the inner loop of the screen touches debris. Panels available with 5/64″, 1/8″ or 1/4″ (2, 3 or 6mm) openings.

OPTIONS: Screenings Washer Monster® washer compactor; Monster Blind Diagnostic System® for automated response to changing debris and flow conditions; StapleGuard® high-strength UHMW screening panels.

End Your Wipes Problem with a Proven Monster Solution, In-line-flushables-grinder Dry well, In-line | Muffin Monster® or Macho Monster®

Vertical Auger Monster®

Pump Station Vertical Screen
Up to 1.6 MGD

JWCE Vertical Auger Monster is designed to attach to the wall of a pump station, right in front of the influent pipeline.

This all-in-one screening solutions completely removes rags, wipes and other debris to protect pumps from clogging. The system incorporates a Muffin Monster grinder, screening basket and auger spiral lifting screw and discharge chute.

OPTIONS: Integrated auger compactor (patented); automated endless bagger; custom conveyor lengths to move debris anywhere in the pump station.

End Your Wipes Problem with a Proven Monster Solution with Finescreen Monster®

Finescreen Monster®

Headworks Fine Screen
10-60 MGD

Small debris typically missed by bar screens such as rags, cigarette butts, fruit stickers, latex, plastics and small trash, are reliably captured by the UHMW StapleGuard perforated screening panels and lifted to deck level where a spray wash system removes the debris. The stainless steel rollers track in UHMW guides at the bottom of the screen, thus eliminating the need for sprockets or bearings submerged in the wastewater flow.

Material is removed by our new brushless cleaning system and conveyed to the Screenings Washer Monster® for additional washing, dewatering and compacting. Panels available with 1/8 or 1/4 (3 or 6mm) openings.

NEW StapleGuard™ UHMW polyethylene perforated panels attached to heavy-duty stainless steel roller chains; brushless spray wash and cleaning system.

OPTIONS: Screenings Washer Monster® washer compactor; Monster Blind Diagnostic System® for automated response to changing debris and flow conditions; StapleGuard® high-strength UHMW screening panels.

End Your Wipes Problem with a Proven Monster Solution with Chain Rake Monster®

Chain & Rake Monster®

Headworks Bar Screen
2-60 MGD

The highly efficient Chain and Rake Monster® is used in pump stations where large concentrations of debris are expected. The screen automatically removes wipes and debris from the sewer so pumps are protected. The bar screen can be provided in .25? (6mm) and up spacings.

Screens can be supplied up to 8 feet (2.4m) wide in a choice of materials and are suitable in channels up to 25 feet (7.6m) deep.

OPTIONS: Screenings Washer Monster® washer compactor; Monster Blind Diagnostic System® for automated response to changing debris and flow conditions

MANUFACTURER

JWC Wipes Grinding Technology

GRINDERS

JWC Muffin Monster Sewage Grinding

WIPES TECHNOLOGIES

JWC Muffin Monster Wipes Grinding Technology
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2017-09-26T18:27:10+00:00